Wood Drying Process Monitoring with ProSens Temperature and Humidity Controller
Client Profile:
A leading industrial wood processing facility with a focus on optimizing the wood drying process for enhanced efficiency and product quality.
Challenge:
To monitor and record critical parameters during the wood drying process, ensuring precise control and optimization of conditions both inside the raw material and within the kiln.
Solution: ProSens Model QM-213
Overview:
The ProSens QM-213 emerges as the ideal solution, seamlessly integrating sensors, converters, and controllers to meet the complex requirements of the industrial wood drying process.
Implementation:
- Device Configuration:
- Model: QM-213-00-0-3-1-00-1-10-3-3
- Integration of one independent universal input, two binary outputs, and RS-485 communication with the Modbus protocol.
- Location and Functions:
- Inside Kiln:
- Simultaneous measurements of ambient temperature and humidity via an integrated probe.
- Real-time monitoring displayed on the device.
- Inside Dried Material:
- Temperature sensor connected to an additional universal input.
- Continuous measurement and display of the temperature within the material.
- Inside Kiln:
- Data Transmission and Recording:
- Utilization of Modbus protocol for seamless data transmission to a PC.
- Dedicated SimCorder software employed for comprehensive data recording and analysis.
Results:
- Precision Monitoring:
- Real-time monitoring of ambient conditions inside the kiln and within the wood material.
- Continuous display of all critical parameters on the ProSens QM-213 device.
- Efficient Process Control:
- Enhanced control over the wood drying process, ensuring optimal conditions.
- Instant access to crucial data for timely adjustments.
- Data Analysis and Recording:
- Utilization of SimCorder software for detailed data recording and analysis.
- Historical data accessible for process optimization and quality control.
Conclusion: By deploying the ProSens QM-213, our client achieved unparalleled precision in monitoring and controlling the industrial wood drying process. The seamless integration of sensors and communication capabilities not only facilitated real-time monitoring but also enabled comprehensive data analysis, contributing to enhanced efficiency and product quality. ProSens continues to be a key component in their pursuit of excellence in wood processing.